Food packaging is a delicate business. There are a lot of things that you have to consider, but foremost of which is sanitation. When food is not properly packaged, it will have a short shelf life and it can potentially harm consumers. This is especially true when you’re dealing with semi-liquid food. Due to its consistency, it tends to seep through small holes in the packaging. The holes can also serve as entry points for bacteria and fungi which can be harmful to consumers.
Automation is one way to minimize the contamination risks when packaging food, though sanitation is not the only advantage of automating the food packaging process. A filling machine manufacturer ensures that their gadget measures food accurately when packing. It also prevents spilling and unnecessary food wastage in the packing process. Here are some of the advantages of using filling machines.
A single cycle of an automatic filling machine can produce more than you can dream of using a manual filler. From solids to highly viscous liquids, machines can fill multiple containers in every cycle. Some machines have up to sixteen fill heads and these can easily reach speeds of 120 bottles per minute, allowing you to fill thousands of bottles in a single day.
Reliable and Consistent
If you hand-fill a container, there is always the chance of variance in the amount of product that you put. While you can employ measuring devices to lower the variance, this adds to the time needed in the packaging process. With automatic filling machines, you can be sure to have a repeatable and accurate fill in every cycle. You can set the fill based on the level, weight, volume, and any other measurement that the product demands.
Filling machines are versatile in the sense that it is not only designed around a single type of container. One machine can handle different containers’ shapes and sizes. It can also handle different kinds of products. If your product is solid, it can handle different grain sizes. If you are packing liquid, it can also handle different viscosity.
Less Operator Interaction
Although the setup of the automatic filling machine may look complex at first glance, it simplifies the filling process to a large extent. Once running, it requires little adjustment from the operator resulting in less human interaction with the product. This reduces the chances of contamination and spoilage.
Filling machines are highly scalable and can grow with your business. You might want to start with six to eight heads and increase it as your need grows. Different machines may have different limits, but some can accommodate up to sixteen heads, allowing more containers to be filled in each cycle. One machine can also fill different container designs and sizes.
Choose the Right Machine
Investing in automatic filling machines creates a lot of benefits for the packaging industry. When buying a machine, make sure that it meets the requirements of your production facility to ensure maximum performance. Consider the kind of products that you’re packing and base your decision from there.